Custom Aluminium Extrusion Manufacturer in India
ISO 9001:2015 certified primary extruder operating 3 automated press lines (700T, 1100T, 1250T) at Tarapur MIDC, Maharashtra with corporate sales offices in Borivali, Mumbai. Delivering custom aluminium profiles, precision engineering components, and modular framing to OEMs across India and global markets.
At a glance: Precision Aluminium Extrusions in India
- 3 Hydraulic Press Lines
Automated 700T, 1100T, and 1250T press lines producing solid, semi-hollow, and hollow profiles up to 6 inches (152 mm) CCD.
- 12,000+ Die Tool Library
Comprehensive standard dies library with in-house CAD/CAM toolroom delivering rapid custom die development in 10–15 business days.
- Engineered Alloys (6063, 6082, 6101)
Extruding architectural 6063, structural 6082, crash-resistant 6005A, and electrical-grade busbar alloy 6101 (≥ 55% to 57% IACS).
- Certified Fabrication & QA
ISO 9001:2015 certified with in-house Optical Emission Spectrometry, Barcol/Webster hardness validation, CNC machining, and anodizing up to 25 microns.
Trusted by Industry Leaders
Engineering Excellence In Aluminium Extrusions Since 1980
For over four decades, SALCO Extrusions has built an international reputation for manufacturing high-precision aluminium profiles that combine dimensional accuracy, material integrity, and structural reliability.
Our fully integrated manufacturing facilities — from in-house custom toolroom die design and billet casting to high-tonnage extrusion presses, and multi-axis CNC machining — combined with our network of qualified surface finishing vendors, enable us to maintain total quality control at every stage of production.
1XXX - 7XXX Series Alloys
Expert processing of all major commercial alloys including 1XXX, 2XXX, 3XXX, 5XXX, 6XXX, and 7XXX series with specialty tempers.
In-House Die Shop
CAD/CAM tool design and fabrication reducing sample lead times to 3-5 weeks.
Integrated Aluminium Extrusion & Value-Added Services
Aluminium Extrusion
Aluminium Extrusion
Continuous throughput up to 6,000 MT annually using 3 hydraulic presses (700 Tons, 1100 Tons, and 1250 Tons).
Custom Die Design
Custom Die Design
In-house toolroom with CAD/CAM and vacuum heat treatment managing 12,000+ custom dies in inventory.
VMC Machining
VMC Machining
Multi-axis CNC and Vertical Machining Centres (VMC) for pocket milling, holes, slots, and assembly-ready components.
Round Bar Draw Process
Round Bar Draw Process
Newly added capability for Defense & Automotive, extruding round bar diameters from 6mm to 40mm and solid shapes.
Tight-Tolerance Delivery
Tight-Tolerance Delivery
Guaranteed h9 to h12 tolerances for custom fabricated parts, ensuring flawless integration.
Surface Finishing
Surface Finishing
Outsourced electrochemical anodising, powder coating, and mechanical polishing managed through our network of qualified vendors.
Rigorous QA Testing
Rigorous QA Testing
ISO-certified verification of chemical composition, tensile strength, hardness, and electrical conductivity.
Packaging & Logistics
Packaging & Logistics
Protective packaging, custom palletisation, and coordinated logistics for safe, on-time delivery nationwide.
The Vertically Integrated Value Chain
From design to testing, our closed-loop vertical integration guarantees micro-millimeter precision, metallurgical consistency, and quick turnaround.
In-House Tooling
Die design, rectification, and sampling from the product development phase. 12,000+ custom dies in active inventory.
Alloy Melting
Advanced wide-range alloy melting furnace ensuring exact metallurgical consistency before extrusion.
Precision Extrusion
High-tonnage pressing (700T, 1100T, and 1250T) of standard and bespoke shapes, up to 6,000 MT annually.
Fabrication & Machining
Supplying fully fabricated, tight-tolerance parts engineered directly to customer assembly lines.
Rigorous QA Lab
ISO-certified testing for chemical composition, ultimate tensile strength (UTS), hardness, and electrical conductivity.
Aluminium Extrusion Solutions Across High-Demand Sectors
Automotive Components
Precision aluminium sections for structural, body, and thermal management applications in passenger and commercial vehicles.
Electrical Systems
Extruded profiles for busbars, neutral bars, switchgear, and electrical distribution systems requiring precise tolerances.
Electronics Manufacturing
Precision profiles for heat sinks, electronic enclosures, LED lighting, and telecom infrastructure.
Solar Energy Systems
Mounting rails, sub-frames, and structural profiles for ground-mount and rooftop photovoltaic installations.
%20architechural.png&w=3840&q=75)
Construction & Architecture
Façade systems, window frames, curtain walls, and structural glazing profiles for commercial and residential projects.
Defence & Engineering
High-tolerance aluminium extrusions for defence platforms, aerospace ground equipment, and precision engineering assemblies.
Industrial Equipment
Machine frames, conveyor structures, automation housings, and modular industrial frameworks for OEM manufacturers.
Furniture Systems
Decorative and structural profiles for modular furniture, office systems, display fixtures, and retail environments.
Railway & Infrastructure
Large-section extrusions for bridge components, railway infrastructure, transit systems, and civil engineering applications.
Engineering Trust & Reliability Since 1980
We combine four decades of manufacturing expertise with rigorous quality management standards to deliver custom profiles that meet strict micro-tolerances.
Over four decades of manufacturing expertise
Uncompromising adherence to quality standards and design specifications.
ISO 9001:2015 certified quality management system
Uncompromising adherence to quality standards and design specifications.
Complete in-house aluminium extrusion capabilities
Uncompromising adherence to quality standards and design specifications.
Precision custom die development
Uncompromising adherence to quality standards and design specifications.
CNC machining and fabrication support
Uncompromising adherence to quality standards and design specifications.
Consistent quality inspection at every production stage
Uncompromising adherence to quality standards and design specifications.
Reliable delivery schedules
Uncompromising adherence to quality standards and design specifications.
Customer-focused engineering support
Uncompromising adherence to quality standards and design specifications.
Committed to Consistently High Standards.
Our quality assurance labs utilize spectrometer alloy verification, optical profile projectors, and mechanical testing units to guarantee compliance with international tolerances (EN 755 / DIN 17615).
Precision Aluminium Profile Manufacturing & Custom Extrusion Solutions
Established in 1980, SALCO Extrusions Pvt. Ltd. is an ISO 9001:2015 certified manufacturer of high-precision custom aluminium profiles, structural sections, and engineered components. Over more than four decades, we have developed deep metallurgical and technical extrusion capabilities across our 700T, 1100T, and 1250T press lines to meet the strict tolerance demands of OEMs, tier-1 automotive suppliers, solar developers, electrical switchgear manufacturers, and heavy engineering contractors across India and international markets.
End-to-End Extrusion Manufacturing from Foundry to Finished Assembly
Our manufacturing operations encompass every phase of profile fabrication. We begin with prime virgin-grade aluminium ingots and billets processed through our in-house foundry with hot log shearing. Heated billets are extruded through precision-engineered H13 die steel tooling, followed by controlled air/water quench cooling to freeze mechanical properties.
Profiles are then subjected to computer-controlled artificial aging furnaces to achieve optimal tempers (T4, T5, and T6). To ensure strict adherence to engineering drawings, our quality laboratory conducts computerized Optical Emission Spectrometry chemical analysis, Webster and Barcol hardness testing, and dimensional inspection compliant with IS 733, IS 1285, ASTM B221, and EN 755 standards.
Looking for tailored geometries? Explore our custom aluminium extrusion capabilities and extensive 12,000+ die tooling catalogue.
Serving Western India & Global Supply Chains
Headquartered in Mumbai with our corporate sales office in Borivali East and heavy manufacturing works at Plot No. J-63 & J-64, Tarapur MIDC, Boisar, SALCO Extrusions is a premier aluminium extrusion manufacturer in Maharashtra. We maintain dedicated logistics routes serving industrial corridors across Pune (Chakan, Bhosari, Talegaon), Nashik, Aurangabad, Nagpur, Rabale TTC, Taloja, and the wider Mumbai Metropolitan Region.
Our product portfolio includes high-precision industrial aluminium profiles, modular T-slot automation framing, high-conductivity electrical busbars (alloy 6101), high-efficiency heat sinks, and structural solar module mounting profiles.
Frequently Asked Questions
Technical specifications, custom die tooling, alloy grades, and order logistics.
SALCO Extrusions specializes in solid, semi-hollow, and hollow custom aluminium profiles up to 6 inches (152 mm) CCD. Our product portfolio spans modular T-slot automation framing, high-efficiency electronic heat sinks, solar module mounting purlins, electrical busbars (alloy 6101), automotive sub-frames, and architectural profiles.
Looking for a Reliable Aluminium Extrusion Partner?
Submit your technical drawings or profile specifications. Our engineering team will deliver a structured B2B technical quote within 48 hours.